Legacy ERP reports what already happened. Each capability below predicts, prescribes, or
practices - and every one ships in the same flat annual rate.
01 Safety
Predictive Incident Convergence Engine
Watches eight risk factors at once - expired training, overdue maintenance, overtime fatigue, open hazards, near-miss clusters, overdue CAPAs, failed inspections, and aging equipment - and calculates where they converge. The engine surfaces an incident probability elevation over baseline with a predicted timeframe, refreshed every 15 minutes.
Example: 5 converging factors → 65% incident probability vs. an 8% baseline, within 14 days.
8 risk factors15-min refreshProbability + timeframe
02 Intelligence
Cross-Domain Causal Relationship Mapping
A living graph of 50+ pre-seeded causal relationships across all 17 departments, each carrying an impact coefficient, a confidence score, and a lag period. It powers what-if modeling with dollar projections - change one variable and watch the ripple move through quality, cost, and cash.
Example: TRIR +0.5 → FPY −15% (conf 0.75) → material cost variance +9% → cash conversion cycle +3 days.
50+ causal linksDollar projectionsWhat-if modeling
03 Compliance
AI Mock Compliance Auditor
An interactive AI inspector persona runs realistic registrar-style mock audits against any framework - ISO 9001, ISO 14001, FDA 21 CFR, IATF 16949, AS9100, OSHA 1910, ISO 45001, PSM, and more - classifying findings as Observation, Minor, or Major Non-Conformity and auto-routing them to CAPA.
Replaces $50K-$200K in third-party audit preparation.
Any frameworkFindings → CAPARegistrar-style sessions
04 Intelligence
Autonomous Operations Narrator
Multi-turn conversational AI with live context from all 17 departments. Ask "why did scrap spike last week" and get a plain-language answer grounded in real operational data with cited source records - with conversation history, role-adaptive guidance, and multi-provider LLM support.
Every answer cites the records behind it - no black-box responses.
All 17 departmentsCited sourcesVoice or text
05 Intelligence
Role-Adaptive AI Daily Briefing
Every morning, each user receives a personalized five-point briefing - Critical Alerts, Performance Highlights, Cross-Functional Risks, Today’s Focus, and Upcoming Deadlines - calibrated to their role level, from floor operator to CEO.
The manual morning report, retired for every role in the plant.
5-point briefEvery roleEvery morning
06 Floor operations
Voice Companion with Geolocation
A hands-free floating action button built for floor workers. Speak an incident report, a BBS card, or a work-order status check; the audio is transcribed, the intent parsed, the action executed - and the geolocation captured automatically.
Data captured at the source, in the moment, without touching a keyboard.
Hands-freeAuto geolocationIntent → action
07 Engagement
Gamification System
Points, Bronze-to-Platinum badges, streaks, leveling, and Individual, Team, and Site challenges - with real-time leaderboards by department. Safety, training, and quality participation becomes visible competition instead of an unread memo.
Participation you can measure, rank, and reward in real time.
4 badge tiersLive leaderboardsTeam challenges
08 Quality
SPC Anomaly Detection Engine
Continuously computes Cpk and Cp on every active measurement, detects drift via 1-sigma half-split comparison, and flags out-of-control points beyond 3 sigma - across every key characteristic, around the clock.
Alerts fire before bad parts ship, not after the scrap report.
Continuous Cpk/CpDrift detection3σ flagging
09 Supply chain
Supplier Risk Scoring Algorithm
A 0-100 multi-factor score built from quality degradation, open SCARs, recent NCRs, overdue audits, probation and conditional status, and delivery gaps - recalculated continuously and auto-escalated before a supplier problem becomes a supplier crisis.
The supplier crisis, caught while it is still a score.
0-100 scoreMulti-factorAuto-escalation
10 Resilience
Crisis Command Center
A dedicated war-room workspace for emergency response: incident escalation, team assembly, action tracking, communications, and resolution - one screen for the worst day of the quarter, connected to the same live data as everything else.
When it hits, everyone works from one room and one truth.
War-room workspaceTeam assemblyAction tracking
